Turbine Blade De-Icing with Microwaves - Test

Testbed Diagram

Benefits

Increased blade life & efficiency, safer operation of cold weather turbines; decrease turbine down‐time

Purpose

Investigate the use of microwave de‐icing technology to enhance the performance of wind turbine blades operating in cold environments

Background and Objectives

Spring 2015 Feasible Study

  • Deicing requires: surface heat flux of 1.4kW/m2 ,20‐25 minutes of test period and microwave interactive material
  • Options: horn antenna and slotted waveguide antenna at 2.45 or 5.8 GHz

Semester Objectives

  • Design and test blade‐compatible microwave susceptor coating layer
  • Demonstrate effective microwave delivery at 2.45GHz
  • Build a microwave laboratory test facility and collect deicing data

Microwave Absorbing Materials

Microwave Absorbing Materials

Problem

  • G10/FR4 and Ice are transparent to incident microwave radiation

Solution

  • Susceptor coating on blade surface

Requirements

  • Maximize conversion of absorbed microwave radiation to heat
  • Withstand cyclic thermal stress
  • Resistant to UV degradation

Comparison of Coating Methods

 Uniform Surface?Easy to apply to blade?Resistant to degradaton?%Absorption?Rate of heatingMax temp
Sputtered AI FilmYes NoNoUp to 50%< 3 min200 °C
Absorptive PaintYesYesYesUp to 40%N/A900 °C
Dielectric CoatingYesYesYesUp to 99%< 1 min800-950 °C

Microwave System

Microwave generation:

  • Operates at 2.45 GHz
  • Microwave Power – ~ 1 kW : 60% efficient
  • Cheap – around $50
  • Easy to drive – circuits already exist
  • Air cooled

Microwave delivery options:

TypeSWAHorn Antenna
ProfileLow (planar form)High
ManufacturingGoodOK
BandwidthNarrowBroad
Gain15dBi - 20dBi15dBi - 30dBi
PatternHighly directionalModerately directional

Practical Application

Tower Configuration

  • Arrays of SWAs
    • 42 SWAs needed for gain of 9 dBi
  • Arrays of horns
    • 110 horns needed for gain of 10 dBi
    • 40 horns needed for gain of15 dBi

Blade Configuration

  • SWA incorporated inside the blade
Blade diagram

Microwave Deicing Test Results

Composite Sample - Ice Melting Time

Results:

  • Ice melted within 30 mins
  • Test bed ambient temperature remained below freezing

Team Members

  • Henry Choi (EE) 
  • Mengqian Gao (MECL)
  • Kevin Hritz (MECL)
  • Yuyu Hsueh (EE)
  • Ryan Jenkins (MECL)
  • Kelly Pifer (MECL)
  • Yuhan Shi (EE)
  • Alex Wholey (MATL)
Research Area
Energy and the Environment
Project Type
Research
Funding Agency/Sponsor
General Electric
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